Mazak continues to expand its NEO Series of machines with the new INTEGREX j-200 and j-200S NEO models. The horizontal Multi-Tasking machines feature single and twin-turning spindle versions with milling spindles to shorten cycle times and provide single set-up part processing. As part of the NEO Series, the machines combine advanced technology and value with high-performance productivity, the company reported.
INTEGREX j-200 and j-200S NEO advanced technology encompasses enhancements that include higher-torque integral spindle technology for increased material removal, specifications for faster spindle RPM, positioning accuracy and higher torque ratings along with expanded tool magazine capacities and longer tool lengths. Added heat displacement compensation equipment provides stable machining accuracy, increased operating efficiency and reduced power consumption.
High-performance specifications for the new INTEGREX j-Series NEOs offer shops increased spindle torque ratings of 20 HP/240 ft-lbs. (15 kW/326 Nm) for main spindles, 20 HP/123 ft-lbs. (15 kW/167 Nm) for second spindles and 25 HP/42 ft-lbs. (18.5 kW/57.3 Nm) for B-axis milling spindles that provide 0.0001° indexing positioning. Tool magazines now accommodate up to 72 tools and allow for maximum tool lengths up to 9.8" (250 mm).
For heat compensation, Mazak's Ai Thermal Shield on the new machines suppresses changes in the cutting edge position based on spindle speed and temperature of the machine. The function stabilizes continuous machining accuracy through meticulous machine control, considering temperature changes, machine position, coolant ON/OFF and other factors. New Ai algorithm calculations improve the accuracy of compensation, and with accumulated and learned data from subsequent measurements, thermal displacement compensation is optimized for each machining environment for stable machining accuracy.
Paired with the INTEGREX j-Series NEO machines, Mazak's Smooth Coolant System boosts energy and labor efficiency. The system reduces coolant cleaning frequency for less required maintenance, while integrated inverter controls for multiple coolant system pumps optimize operational efficiency. This results in power consumption reductions up to 20% and less CO2 emissions. Along with the coolant system, high-capacity coolant tanks enable continuous operation for long periods of time as with fully automated machine operation.
Featuring Mazak's MAZATROL SmoothG control, the machines offer high-speed and high-accuracy machining, offering G-code and conversational programming platforms. The control provides ease of operation with its 19" touchscreen and 3D model-based graphical user interface for intuitive operation like that of smartphones and tablets.
For seamless automation to help shops overcome skilled labor shortages while keeping pace with increasing production demands, Mazak offers its Ez Loader for the new INTEGREX j-200/j-200S NEO machines. The Ez Loader redistributable automation system incorporates a stand-alone, plug & play automation system that uses multiple pallets, an easy to use programmable pendent, compact floor space and all necessary equipment for a flexible hassle-free machine integration and lights-out production.
For more information contact:
Mazak Corporation
P.O. Box 970
Florence, KY 41022-0970
859-342-1700
Southwest
Don Miller
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dmiller@mazakcorp.com
LA
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101 / 888-462-9519
rcahn@dixiemill.com
OK, AR
Pioneer Machine Sales
4702 Mimosa Circle
Richmond, TX 77406
832-509-1089
Arkansas location: 479-401-2880
sales@pioneermachinesales.com
N. TX
Don Miller
Mazak SW Technology Center
10950 Greenbend Blvd.
Houston, TX 77667
281-931-7770
dmiller@mazakcorp.com
W. TX
Chris Edgar
Magnum Precision Machines, Inc.
12025 Rojas Drive, Suite A
El Paso, TX 79936
915-856-7900
cedgar@magnumabq.com
NM
Chris Edgar
Magnum Precision Machines, Inc.
8448 Washington Place NE
Albuquerque, NM 87113
505-345-8389
cedgar@magnumabq.com
Southeast
Travis Kirby
Mazak Southeast Technology Center
1075 Northbrook Pkwy.
Suwanee, GA 30024
678-985-4800
tkirby@mazakcorp.com
NC, SC, VA
Crotts & Saunders, LLC
2709 Boulder Park Ct.
Winston-Salem, NC 27101
336-765-7250
cmiller@thehehgroup.com
TN
Terry Peer
Pinnacle Machine Tools, Inc.
5912 Toole Drive
Knoxville, TN 37919
865-951-0260
peer@pinnaclemachine.net
AL, FL Panhandle
Jerry Edwards
Pinnacle Machine Tool Inc.
141 Nick Fitcheard Road
Huntsville, AL 35806
256-852-0900
edwards@pinnaclemachine.net
GA
Tim Kramer
Premier Engineering Co.
1635 Lakes Pkwy. Ste. U
Lawrenceville, GA 30043-5858
678-442-8382
tim@premierengineering.com
MS
Richard Cahn
Dixie Mill Machine Tools Co.
901 Tchoupitoulass Street
New Orleans, LA 70152
504-525-6101
rcahn@dixiemill.com
FL
Tim Kramer
Premier Engineering Co.
6985 McCoy Road, Ste. 100
Orlando, FL 32822-4719
tim@premierengineering.com
Northeast
New England, E. NY, N. NJ
Greg Kaufman
Mazak Northeast Technology Center
700 Old County Cir.
Windsor Locks, CT 06096
800-436-8900 / 860-292-4400
gkaufman@mazakcorp.com
MD, DE, PA, N. WV, S. NJ, W. NY
Bill Miller
A.W. Miller Technical Sales
7661 Seneca St. / P.O. Box 69
East Aurora, NY 14052
716-652-8286
Harmony, PA: 724-453-1691
Harleysville, PA: 215-256-8281
bmiller@awmiller.com
S. WV
Crotts & Saunders, LLC
2709 Boulder Park Ct.
Winston-Salem, NC 27101
336-765-7250
cmiller@thehehgroup.com
Midwest
Randy Ragnini
Mazak Midwest Technology Center
300 East Commerce Drive
Schaumburg, IL 60173
847-885-8311
rragnini@mazakcorp.com
ND, SD, MN, W. WI
Joel Lundin
Tony Bailey
Northwest Machine Technologies, Inc.
20851 Commerce Blvd.
Rogers, MN 55374
763-493-3660
tbailey@nwmtec.com
NE, W. IA
Duane Ohlrich
Industrial Systems & Supply Inc.
2760 E. 29th Avenue
Columbus, NE 68601
402-564-4445
ohlrich@industrial-systems-supply.com
E. IA
Jeff Everett
Mazak Iowa Technology Center
609 Myatt Drive, Ste. 1
Maquoketa, IA 52060
563-652-6065
jeverett@mazakcorp.com
E. MO, S. IL
Nick Shelton
Municipal Machinery, A TSM Group
2465 Rock Island Blvd.
Maryland Heights, MO 63043
314-994-9905
nshelton@tsmachinegroup.com
S. MO, W. MO
Nick Shelton
Concept Machinery, A TSM Group
9900 North by Northeast Blvd.
Fishers, IN 46037
317-845-5588
nshelton@tsmachinegroup.com
E. WI
Mike Cekanor
Machinery Systems North
3280 Gateway Rd.
Brookfield, WI 53045
262-781-4850
mikec@machsys.com
N. IL, N.W. IN
Eric Hilliard
Machinery Systems Inc.
614 East State Parkway
Schaumburg, IL 60173
847-882-8085
erich@machysys.com
E. MI
Steve Addy
Addy Machinery Co.
36055 Groesbeck Highway
Clinton Township, MI 48035
586-741-3000 / 800-ADDY-NOW
steve@addymachinery.com
W. MI
Peter Addy
Addy Machinery Co.
3757 Broadmoor Ave. SE, Ste. A & B
Grand Rapids, MI 49512
800-AddyNOW
peter@addymachinery.com
S. OH
Greg Knox
Knox Â鶹´«Ã½Ó³» Solutions
375 Industrial Drive
Franklin, OH 45005
937-743-2641
gknox@knoxmachinery.com
IN, KY
Nick Shelton
Shelton Machinery, A TSM Group
9900 North by Northeast Blvd.
Fisher, IN 46037
317-845-5588
nshelton@tsmachinegroup.com
N. OH
Motch & Eichele
318 Remington Road
Cuyahoga Falls, OH 44224
800-833-9730
jszymczyk@thehehgroup.com
West
CO, E. WY
Randy Breitenbach
Action Machinery International
7790 S. Wheeling Ct. Unit A
Englewood, CO 80112
303-532-2900
randy@action-machinery.com
WA, OR
Mark Harris
CNC Machine Services, Inc.
7808 184th St. SE
Snohomish, WA 98296
425-788-4500
sales@cncmachineservice.com
N. ID
Dave Fisher
Dependable Machine
88 W Orchard Ave.
Hayden, ID 83835
866-967-0146 / 208-714-4652
sales@dependablemachineryrepair.com
AZ, S. NV
Chris Edgar
Magnum Precision Machines
4848 S. 35th St.
Phoenix, AZ 85040
602-431-8300
cedgar@magnumabq.com
UT, S. ID, MT, W. WY
Tom Weaver, General Manager
Action Machinery LLC
41 W Guest Avenue
Salt Lake City, UT 84115
80l-263-6403
tom@action-machinery.com
S. CA
Jeff Shaver
Mazak Western Technology Center
Aerospace Technology Center
1333 West 190th Street
Gardena, CA 90248
310-327-7172
jshaver@mazakcorp.com
N. CA
Nathanael Uyeyama
Mazak Northern California
Technical Center
47273 Fremont Blvd.
Fremont, CA 94538
nuyeyama@mazakcorp.com